ESP to Hybrid Bag House
Applied for kiln /raw mill and grate cooler dust collection of 2000tpd~6000tpd cement production line
High temperature
≤260℃,peak value:280℃
≤1500 g/m³
≤10 mg/Nm³
2 years, filter bag:3~4 years
EP/EPC
Sea/air/inland transportation
T/T, L/C & Others
According to the site working conditions calculate the filtration area, judge the status of the existing electrostatic precipitator and determine the transformation scheme. On the premise of meeting the technical requirements, the existing foundation and components shall be used as much as possible. For example, the existing civil foundation, shell and dust hopper can be retained, and all other parts shall be removed.
The conversion erection work can be completed within the maintenance period without affecting the normal production.
3D modeling can provide intuitive intermediate connection structure, ensure the equipment accurate manufacturing and at the same time provide the packaging model with packing list which is helpful to control transportation cost.
CETEC can analyze physical capability of each system, optimize the fluid dynamics and study the efficiency of pollution removal by Ansys Fluent and CFD software. Based on the analysis to adjust inlet duct location, deflector and duct baffle to get optimal air distribution and reduce air speed.
Removing polar plates. | Installing tubeplates. |
Adding vertical stack. | Installing the upper horizontal air outlet flue pipe in a stepped arrangement. |
Adjusting tubeplates, cleaning the air purification chamber and installing bag cages. | Inserting the
bag cages into the filter bags gently to avoid scratching the filter bag until
the cover is pressed on the cell. |
Fluorescent powder
leakage detection is the key method to check whether there is a leak point,
ensure good sealing and low emission concentration. | In order to
prevent water vapor, condense and dust paste the bags, the external insulation
layer should be added to ensure that the gas temperature is 25 ~35℃ higher than
the dew point. |