Diameter from 315mm to 2500mm and belt width 650mm to 2200mm Pulley for -40℃ operation with ceramic and rubber bagging Static balance test before and after lagging Quench treatment for shaft and end disc Bearing SKF/FAG Split type plumber house available
Pulley is one of the key components for the belt conveyor system, its quality and performance are critical to the safe operation of the belt conveyor as its drive and bending torque is much high than other parts. Our workshop can manufacture all types of pulleys
All pulleys shall be of welded steel construction, stress relieved before boring and machining and statically balanced. Solid end discs shall be designed and provided to give maximum strength. The end disc of conveyor pulley shall be designed for uniform stress distribution.
Shell thickness of the pulley shall be suitable for taking bending loads on the pulley.
Material selection based on operation condition and loading analysis
SKF/FAG/NSK bearing with labyrinth sealing
Suitable for -40℃ operation conditions
Finite Element Analysis for all drive pulleys and key pulleys Casing, shaft and hub disc plate with stress relief Automatic arch welding for the pulley casing Shaft polish and milling by machine bed Ultrasonic welding flaw detection Heat treatment after assembly and rubber lagging Static balance test before packaging
QCP following ISO and CETEC standard procedure
Raw material and components arrival inspection
Inspect control points after each process
Ultrasonic flaw detection for welding
Casing roundness testing before assembly
Static balance test after assembly and lagging